Rover Land Discovery Specifications Page 397
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CLUTCH
1
OVERHAUL
MASTER CYLINDER
Service repair no - 30.20.07
1. Remove master cylinder.
See Repair, Master
Cylinder
Disassemble
2. Pull back and remove rubber sealing boot from
pushrod.
3. Depress push-rod and extract circlip.
4. Withdraw push-rod assembly.
5. Withdraw piston assembly.
6. Withdraw retainer and spring.
7. Remove two piston seals and piston washer.
Inspecting
8. Clean all components thoroughly using new
hydraulic fluid. Dry, using a lint-free cloth.
9. Examine cylinder bore and piston, ensure they
are smooth to touch with no corrosion, score
marks or ridges. If in doubt, fit new components.
10. Fit new seals and rubber boot. These items are
all included in master cylinder overhaul kit.
11. Ensure that feed and by-pass ports are not
obstructed.
12. Ensure reservoir cap vent is clear.
Assemble
NOTE: Cleanliness is essential, ensure
hands are free of grease or dirt. Lubricate
cylinder bore and rubber seals with new
hydraulic fluid before assembly.
13. Fit a new piston washer and thinner of two piston
seals, lip last, over piston nose, up against
drilled piston head. Fit thicker seal into piston
groove with lip facing towards seal at opposite
end.
14. Insert spring and retainer into master cylinder
bore.
15. Insert piston and seal assembly, ensuring that
seal lips do not bend back.
16. Reverse 3 and 4, correctly locating circlip.
17. Stretch new rubber boot over push-rod, pack
with rubber grease. Fit securely into locating
groove.
18. Operate push-rod several times to ensure free
movement of internal components.
19. Fit master cylinder.
- DISCOVERY 1
- INTRODUCTION 10
- GENERAL SPECIFICATION DATA 19
- ENGINE TUNING DATA 44
- GENERAL FITTING REMINDERS 50
- MAINTENANCE 63
- See Drive Belt 83
- See Front Cover 89
- 14 to 16 Nm 92
- 11 to 13 Nm 92
- Front Cover Plate 92
- See CLUTCH, Repair, Clutch 95
- Assembly 95
- See Flywheel 96
- See Drive Belt Renew 104
- See Drive Belt Tensioner 120
- See Drive 121
- Belt Renew 121
- Cylinder Head Gaskets - Renew 123
- See SECTION 10 133
- See ENGINE 3.9 V8 138
- Converter/Front Pipe - 4.0 V8 140
- See FUEL SYSTEM 140
- (CKP Sensor) 140
- Heatshield - 4.0 V8 141
- Position Sensor (CMP Sensor) 144
- SFI, Repair, Plenum Chamber 146
- See COOLING SYSTEM 147
- V8, Adjustment, Coolant 147
- DESCRIPTION AND OPERATION 155
- See Repair, Inlet 156
- Maintenance 159
- See Specifications, torque 161
- Torque Values 161
- See Camshaft Drive Belt 161
- See SECTION 10, Maintenance 161
- See Camshaft 162
- Drive Belt 162
- See Engine Sump Gasket 163
- See Camshaft Front Oil 175
- Inlet only 177
- Exhaust only 177
- Inlet and exhaust 177
- SERVICE TOOLS 186
- EMISSION CONTROL 187
- FUEL SYSTEM 207
- No.3 glow plug 224
- CHASSIS MOUNTED COMPONENTS 241
- 1. Fuel filter 241
- 2. Fuel pump (in fuel tank) 241
- See ENGINE TUNING DATA 243
- Information, Engine 3.9 V8i 243
- See ELECTRICAL 243
- Adjustment, Ignition Timing 243
- See Electrical 244
- Trouble Shooting Manual 244
- See Repair 246
- See Repair, Fuel Pressure 246
- Regulator 246
- See Actuator Link Setting 259
- See Depressurising 263
- Fuel System 263
- See Fuel System 288
- Depressurise 288
- Plenum Chamber 288
- Ignition on 321
- Starter operation 321
- Manifold Chamber Gasket - Mpi 330
- CRUISE CONTROL 335
- COOLING SYSTEM 348
- See LUBRICANTS, FLUIDS 352
- See ENGINE, Repair, Drive 353
- MANIFOLD AND EXHAUST SYSTEM 376
- See MANUAL GEARBOX 392
- Repair, R380 Manual Gearbox 392
- Lubricants and Fluids 393
- See Bleed Hydraulic System 394
- See Slave 394
- Cylinder 394
- See Repair, Master 397
- See Repair, Slave 398
- Noise - Mechanical Faults 401
- MANUAL GEARBOX 402
- TRANSFER GEARBOX 408
- AUTOMATIC GEARBOX 423
- See Service tools, Automatic 426
- See Road Test Procedure 426
- FAULT DIAGNOSIS 430
- 1. C,C’ and D Clutch assembly 432
- 1. E and F Clutch assembly 434
- See LUBRICANTS, FLUIDS AND 440
- Vehicle Interior 440
- See TRANSFER 454
- LT230T Transfer Gearbox 456
- See LT230T Transfer Gearbox 458
- LST 502-1 466
- 18G.1501 466
- PROPELLER SHAFTS 467
- REAR AXLE AND FINAL DRIVE 473
- FRONT AXLE AND FINAL DRIVE 496
- STEERING 520
- FRONT SUSPENSION 576
- REAR SUSPENSION 585
- Compartment 594
- See WHEELS AND 612
- TYRES, Repair, Wheels 612
- See LUBRICANTS 612
- See Brake System Bleed 616
- BRAKE SERVICE TOOLS 626
- WHEELS AND TYRES 627
- 8Nm (6 lbf ft) 648
- See driver’s 648
- See steering wheel 651
- See rotary coupler 652
- (6 lbf ft) 654
- (7 lbf ft) 655
- Repair, instrument binnacle 658
- See driver’s airbag module 662
- See CHASSIS AND 666
- BODY, Repair, centre console 666
- 10 Nm (7 lbf ft) 666
- See CHASSIS AND BODY 666
- Repair, centre console 666
- CHASSIS AND BODY 668
- HEATING AND VENTILATION 738
- AIR CONDITIONING 751
- WIPERS AND WASHERS 794
- ELECTRICAL 804
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