Rover Land Discovery Specifications Page 616
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70
BRAKES
14
REPAIR
Assemble outboard pistons
13. Coat new fluid seal with brake fluid. Ease seal
into groove in bore using only fingers, ensuring it
is properly seated. Fluid seal and groove are not
same in section, so when seal is seated it feels
raised to touch at edge furthest away from
mouth of bore.
14. Coat appropriate piston with brake fluid. Insert it
squarely into bore by hand only. Do not tilt piston
during insertion, leave approximately 8mm
projecting from bore.
15. Coat new wiper seal with brake fluid and fit to
new seal retainer. Slide assembly, seal first, over
protruding piston and into bore recess. Use
piston clamp to press home seal retainer and
piston.
Mounting inboard pistons
16. Clamp outboard pistons and carry out same
procedure for removing and fitting outboard
pistons and seals, instructions 8 to 15.
Fit calipers and pads
17. Fit caliper, tighten bolts evenly to
82 Nm.
18. Connect brake flexible hoses to caliper. Tighten
to
15 Nm.
19. Remove hose clamps.
20. Insert pads. Fit pins and springs, secure using
new split [cotter] pin.
21. Bleed brake system.
See Brake System Bleed
22. Press brake pedal firmly several times to locate
friction pads.
23. Fit road wheels, remove axle stands. Finally
tighten road wheel nuts to
130 Nm.
24. Road test vehicle. Note that new friction pads
require ’bedding-in’, this may take several
hundred miles before brakes are at maximum
efficiency.
- DISCOVERY 1
- INTRODUCTION 10
- GENERAL SPECIFICATION DATA 19
- ENGINE TUNING DATA 44
- GENERAL FITTING REMINDERS 50
- MAINTENANCE 63
- See Drive Belt 83
- See Front Cover 89
- 14 to 16 Nm 92
- 11 to 13 Nm 92
- Front Cover Plate 92
- See CLUTCH, Repair, Clutch 95
- Assembly 95
- See Flywheel 96
- See Drive Belt Renew 104
- See Drive Belt Tensioner 120
- See Drive 121
- Belt Renew 121
- Cylinder Head Gaskets - Renew 123
- See SECTION 10 133
- See ENGINE 3.9 V8 138
- Converter/Front Pipe - 4.0 V8 140
- See FUEL SYSTEM 140
- (CKP Sensor) 140
- Heatshield - 4.0 V8 141
- Position Sensor (CMP Sensor) 144
- SFI, Repair, Plenum Chamber 146
- See COOLING SYSTEM 147
- V8, Adjustment, Coolant 147
- DESCRIPTION AND OPERATION 155
- See Repair, Inlet 156
- Maintenance 159
- See Specifications, torque 161
- Torque Values 161
- See Camshaft Drive Belt 161
- See SECTION 10, Maintenance 161
- See Camshaft 162
- Drive Belt 162
- See Engine Sump Gasket 163
- See Camshaft Front Oil 175
- Inlet only 177
- Exhaust only 177
- Inlet and exhaust 177
- SERVICE TOOLS 186
- EMISSION CONTROL 187
- FUEL SYSTEM 207
- No.3 glow plug 224
- CHASSIS MOUNTED COMPONENTS 241
- 1. Fuel filter 241
- 2. Fuel pump (in fuel tank) 241
- See ENGINE TUNING DATA 243
- Information, Engine 3.9 V8i 243
- See ELECTRICAL 243
- Adjustment, Ignition Timing 243
- See Electrical 244
- Trouble Shooting Manual 244
- See Repair 246
- See Repair, Fuel Pressure 246
- Regulator 246
- See Actuator Link Setting 259
- See Depressurising 263
- Fuel System 263
- See Fuel System 288
- Depressurise 288
- Plenum Chamber 288
- Ignition on 321
- Starter operation 321
- Manifold Chamber Gasket - Mpi 330
- CRUISE CONTROL 335
- COOLING SYSTEM 348
- See LUBRICANTS, FLUIDS 352
- See ENGINE, Repair, Drive 353
- MANIFOLD AND EXHAUST SYSTEM 376
- See MANUAL GEARBOX 392
- Repair, R380 Manual Gearbox 392
- Lubricants and Fluids 393
- See Bleed Hydraulic System 394
- See Slave 394
- Cylinder 394
- See Repair, Master 397
- See Repair, Slave 398
- Noise - Mechanical Faults 401
- MANUAL GEARBOX 402
- TRANSFER GEARBOX 408
- AUTOMATIC GEARBOX 423
- See Service tools, Automatic 426
- See Road Test Procedure 426
- FAULT DIAGNOSIS 430
- 1. C,C’ and D Clutch assembly 432
- 1. E and F Clutch assembly 434
- See LUBRICANTS, FLUIDS AND 440
- Vehicle Interior 440
- See TRANSFER 454
- LT230T Transfer Gearbox 456
- See LT230T Transfer Gearbox 458
- LST 502-1 466
- 18G.1501 466
- PROPELLER SHAFTS 467
- REAR AXLE AND FINAL DRIVE 473
- FRONT AXLE AND FINAL DRIVE 496
- STEERING 520
- FRONT SUSPENSION 576
- REAR SUSPENSION 585
- Compartment 594
- See WHEELS AND 612
- TYRES, Repair, Wheels 612
- See LUBRICANTS 612
- See Brake System Bleed 616
- BRAKE SERVICE TOOLS 626
- WHEELS AND TYRES 627
- 8Nm (6 lbf ft) 648
- See driver’s 648
- See steering wheel 651
- See rotary coupler 652
- (6 lbf ft) 654
- (7 lbf ft) 655
- Repair, instrument binnacle 658
- See driver’s airbag module 662
- See CHASSIS AND 666
- BODY, Repair, centre console 666
- 10 Nm (7 lbf ft) 666
- See CHASSIS AND BODY 666
- Repair, centre console 666
- CHASSIS AND BODY 668
- HEATING AND VENTILATION 738
- AIR CONDITIONING 751
- WIPERS AND WASHERS 794
- ELECTRICAL 804
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